Starting with a 1/8” Drill Bit, drill your pilot hole into the intake manifold horn and gradually step up in drill bit size until you reach the size R Drill Bit. Remove the intake manifold horn from the truck to ensure no shavings enter the intake during the drilling and tapping process. First, mark the drilling location on the intake manifold horn using a Marker and a Center Punch. The boost gauge can also be installed by drilling and tapping the intake manifold horn to 1/8-27 NPT. OPTION B: DRILLING AND TAPPING THE INTAKE MANIFOLD 1. 4.ġ998.5-2002 INSTALLATION GUIDE © GlowShift Gauges, LLC | All Rights Reserved 2 DODGE RAM 24V 5.9L CUMMINS 3. Route the boost hose up to the firewall to the driver side of the engine bay and use zip ties to secure the boost hose to ensure there is no contact with any direct heat source or moving parts of the truck. Using a 3/8” Wrench, tighten the compression nut until the boost hose is snug. Install the compression adapter into the boost bolt adapter using an 11mm Wrench. Note: Wrap Teflon tape clockwise on the male threads. Prepare the boost hose for installation by installing the compression nut and ferrule fitting over the boost hose. Note: Torque to 12ft lbs using a Torque Wrench. Thread the boost bolt adapter where you removed the front inner intake heater grid bolt and tighten using a 5/8” Wrench. Locate and remove the front inner intake heater grid bolt using a 10mm Socket. The boost gauge can be installed by using a boost bolt adapter that threads directly to the intake manifold horn and replaces the front inner intake heater grid bolt. The boost gauge can be installed one of two ways: using a boost bolt adapter that threads into the intake manifold horn or by drilling and tapping the intake manifold horn using GlowShift’s drill and tap kit that comes with a size R drill bit and a 1/8-27 NPT tap. Note: When it comes time to wire and connect the gauges to their power source, we will reconnect the negative terminals on the batteries. Using a wrench, disconnect the negative terminal of each battery to ensure there is no power running through the truck during the installation. Open the hood and locate the truck’s batteries.Ĝheck that you have all parts required for installation, and that the engine is cool.Please note that in some applications additional adapters may also be required.ġ998.5-2002 INSTALLATION GUIDE 1 © GlowShift Gauges, LLC | All Rights Reserved DODGE RAM 24V 5.9L CUMMINS Boost Gauge Installation SECTION 1 PREPARING THE INSTALLATION Additionally, for the Boost Gauge, please follow the same steps but instead of installing the brass compression fittings and boost line, thread the 1/8-27 NPT boost sensor into your desired location and tighten with a 22mm Wrench. CHECK OUT THE FULL INSTALL VIDEO FOR THIS CUMMINS: GLOWSHIFT.COM/9802RAM For MaxTow® Gauges, the wire colors on the gauge power harnesses are different than what appears in this installation guide. Before getting started, confirm you have the tools and accessories below and let’s get to work. The custom gauge package featured in this guide is a popular combination gauge and pod set for the 1998.5-2002 Dodge Ram 2500 & 3500 with a 24v 5.9L Cummins. Whether you’re a beginner or a seasoned pro, we’ll walk any Do-It-Yourselfer through every step of the process for installing our gauges, gauge pods and accessories. đ/8-27 NPT Drill and Tap set TOOLS & ACCESSORIES NOT INCLUDED OPTIONAL ADD-ONS AND ADAPTERS SOLD SEPARATELY AT GLOWSHIFT.COM GlowShift Installation Guides are designed so that you don’t need to be a professional mechanic to install our products.ěanjo Bolt & Snubber Valve Combo Adapter.INSTALLATION GUIDE 1998.5-2002 98.5-02 DODGE RAM 24V 5.9L CUMMINSġ998.5-2002 INSTALLATION GUIDE © GlowShift Gauges, LLC | All Rights Reserved DODGE RAM 24V 5.9L CUMMINS TABLE OF CONTENTS SECTION 1 Boost Gauge Installation 1 SECTION 2 Pyrometer/EGT Gauge Installation 3 SECTION 3 Transmission Temp Gauge Installation 4 SECTION 4 Fuel Pressure Gauge Installation 5 SECTION 5 Preparing The Pillar Pod 6 SECTION 6 Mounting The Pillar Pod 7 SECTION 7 Connecting to Power 8 1998-2002 Dodge Ram Cummins 5.9L Cummins Gauge Install Guide
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